Renowned water-based ink and UV ink manufacturer in China
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Ink Printing Troubleshooting FAQ

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Water-based Ink Top 10 FAQ (Flexo & Gravure)
  • 1. Poor adhesion on film & paper?
    For flexo/gravure: Improve surface tension, use adhesion promoter, adjust anilox/engraving volume.
  • 2. Slow drying in high-speed printing?
    Increase dryer temperature/airflow, reduce viscosity, use fast-drying solvent for gravure/flexo.
  • 3. Pinholes & bubbles in print?
    Filter ink, add defoamer, stabilize stirring, check anilox roller or gravure cylinder.
  • 4. Ink settling & thickening?
    Stir fully before use, seal storage, avoid high temperature; stable for flexo/gravure.
  • 5. Uneven color density?
    Unstable viscosity, doctor blade pressure, worn anilox/gravure cylinder, unstable drying.
  • 6. Poor water & scratch resistance?
    Add crosslinking agent, ensure full drying, optimize resin for flexo/gravure applications.
  • 7. Plate blocking & dry-up?
    Extend open time, reduce draft, clean flexo plate/gravure cylinder regularly.
  • 8. Strong odor after printing?
    Use low-odor resin, enhance ventilation, ensure full drying in flexo/gravure lines.
  • 9. Low lamination strength?
    Control ink layer thickness, use laminating-grade ink, match adhesive for flexo/gravure.
  • 10. Poor fluidity in winter?
    Keep temp ≥15°C, use anti-freeze additive, pre-warm ink for flexo/gravure presses.
UV Ink Top 10 FAQ (Flexo Only)
  • 1. UV ink not fully cured & sticky?
    Check UV lamp power, increase exposure, reduce press speed, match anilox volume.
  • 2. Poor adhesion on flexo substrates?
    Corona treat film, use primer, select flexo-special UV ink with good adhesion.
  • 3. Craters & fish eyes in flexo print?
    Clean substrate, add leveling agent, avoid contamination on flexo plate & anilox.
  • 4. Strong odor from UV flexo ink?
    Ensure full UV curing, use low-odor monomers, improve exhaust in flexo station.
  • 5. Ink film cracking after curing?
    Reduce UV energy, add flexible monomers, adjust flexo ink layer thickness.
  • 6. Yellowing & migration issues?
    Use non-yellowing UV formula, avoid over-curing, suitable for food flexo packaging.
  • 7. Flexo plate blocking & drying?
    Avoid direct UV light, use light shield, clean flexo plate quickly with proper detergent.
  • 8. Ink viscosity increases fast?
    Store in dark, control room temp, avoid light exposure in flexo ink chamber.
  • 9. Poor overprinting in flexo?
    Reduce first-color curing, adjust overprint time, use matched flexo UV ink series.
  • 10. Poor rub & scratch resistance?
    Add anti-wear additives, optimize curing, adjust anilox for flexo ink laydown.

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